Monday, September 21, 2009

Framing…Day 16

Today is officially the first day of Autumn and it feels a little fall like outside. The Tappe guys finished up all of the roof sheeting just before noon and are going to button up the Tyvek house wrap around the end of the garage this afternoon. The roofing folks should be able to get going on the shingles soon. The panoramic shot below shows the back side of the house with the whole roof in place.

The next photo is a panoramic shot taken inside the bonus room looking back towards the second floor of the main house. The Tappe crew plans to get after the second floor interior walls tomorrow morning. It’s a very nice feeling to get the roof sheeting all in place. It will probably feel even better when there are shingles up there.

Saturday, September 19, 2009

Garage elevation trouble?…Not really

The garage floor elevation change and consequences.

As the foundation rose from the footings in the garage an issue that required attention popped up. The plans called for a final elevation that seemed problematic given the grading plan approved by the natural resources department at the city. After careful consideration Paul Winters decided to adjust the garage floor height (and driveway elevation) making it easier to comply with the new plan. Both the problem and solution are difficult to understand and best illuminated with the aid of some sketches and diagrams (as luck would have it...a specialty of mine).

First the problem. The drawings called for a garage floor elevation that would have required the extreme rear corner of the driveway apron to be raised 41". Raising the grade to that elevation would negatively impact not only the strip of woods separating our house from the neighbors to the East but also the big maple tree right behind the garage (click on the sketches to see larger versions).

Dirt Plan (small as drawn)

Next the solution. Paul chose to have the garage floor poured at a 16" lower elevation than called for in the plan. This change provides relief in the extreme rear corner requiring a more manageable 25" of additional fill. The reduced impact to the grades that comes with this change will provide many benefits including the preservation of the strip of woods between the properties and the big maple tree out back.

Dirt Plan (small as built)

But...of course...there are some significant consequences that come with a change of this magnitude.

First; (and most important) is that the elevation change requires the stairways into the house to include at least two additional treads. This affects both the height and the length of all three stairways that rise to the house from this grade. The two sets of stairs inside the garage have already been extended and now both consume some additional floor space. The stairs to the (yet to be built) breezeway porch will need to be adjusted. The lower grade also requires the doors to be set lower in the front wall of the garage adding a space above the doors and exposing more of the cement blocks at the bottom. This results in a “not insignificant” change to the look of the front face of the garage.

Stairs

Second; the ceiling height inside the garage has increased by the same 16". This means that the first three stalls will have a ceiling height of 12' 4" and the last stall will measure 11' 4". The two windows in the back wall of the garage will now stand 16" higher from the floor (a consequence of our desire to maintain a consistent  look on the outside). Operating the windows will probably require a stool.

Ceiling Height

All of this raises some obvious questions. I've decided to pose and then answer these questions in an "interview" form here. Please feel free to add your own comments or questions below.

Question: What do you think of this change?
Answer: I honestly like it...a lot! The increased ceiling height in the garage is fantastic. It makes bringing my 4-post lift "home" from Loretto a more practical proposition and will provide more lift height for the jib-crane. The changes to the “look and Feel” of the garage face are not bothering me very much. We placed the garage at the back of the lot specifically to hide it from view as we made the front more approachable. Folks on Amy’s deck will be the only people to see the front of the garage and the changes here will ensure that the narrow strip of woods between the lots will continue to obscure even that limited view. Furthermore…I think the front face of the garage is going to look great!

Question: Don't the changes to the stairs cause problems?
Answer: Eliminating the ramp to the mudroom entrance is probably the most significant change, but I'm already convinced that a lifting mechanism inside the front service entrance will provide better accessibility and replacing the ramp with stairs frees up the back corner of the garage nicely.

Question: How in the world did this happen?
Answer: This is a natural consequence of a process that relies on information from at least three sources, includes changing requirements, and is under time pressures. The surveyors recorded the site contours on the survey, Mike took that data and placed the house on the grade in CAD, JLM then worked out the grading & landscaping plans.  The changes the city required us to make to the original grading plan (before approving the building permit) came after nearly a month of discussions that included quite a few possibilities. We incorporated the changes they requested into the plans and quickly turned the demolition and excavating folks loose. It is very hard to keep everyone completely informed in a process that works like this and it is especially complicated to analyze all the possible consequences of changes to the grade.  On top of all this I was tired of the delays and pushing everyone hard to get going on the project.

Question: Who's fault is it?
Answer: No one! Mike Kloti worked from a grading plan that we could not use in the end. The city has perfectly legitimate reasons for the changes required. Furthermore the changes result in fewer trees and less vegetation being removed (a good thing all around...I think). JLM's grading and landscaping plans served at least two masters and certainly bears no fault.

Question: Would you do things any differently next time?
Answer: Fortunately I hope to never have a "next time". I’m sure that I’ll be done participating in any house building after The "L" Shaped House is complete. I'm pretty sure that this experience will only strengthen the already strong JLM Design Build team.

Question: Ok…You say there are no villains. Are there any heroes?
Answer: I'm going to give Paul Winters a lot of credit! He stepped up and made a tough call right in the heat of battle. He presented it to me clearly & carefully in a timely fashion, and patiently helped me to understand both the disease and the cure. This is exactly why I wanted Paul to build our new home!

Thursday, September 17, 2009

Framing…Day 15

The Tappe guys are plugging along installing roof sheeting. At noon today they were just starting to get into the bonus room over the garage. Today is the day of new perspectives. The first photo shows The “L” Shaped House from ground level just to the right of the dirt pile. This is the view you will see as you come up the driveway.

The back side of the house showing the the big pitch between the two dormers that will present some interesting challenges for the gutter guys (there will be a lot of water coming down this pitch).

This photo shows a panoramic view of the second floor from the master bedroom looking toward the hallway to the bonus room. The roof trusses create a veritable maze of lumber in the ceiling. Barry tells me that the folks at Scherer Brothers did not make a single mistake in the Trusses…Amazing!

This last photo taken from the hallway at the top of the stairs shows a section of the roof where three pitches come together. There are trusses running all directions and sheeting meeting on top. The gap at the top is the peak of the roof that the ridge vent will cover. The chaos up there kind of makes me dizzy!

Wednesday, September 16, 2009

Framing…Day 14

The Tappe crew continues their rapid pace on the roof. By noon today they had covered almost all of the front of the house and were working towards the garage. The many roof sections and pitch changes makes for a lot of transitions. The sheeting changes the look and feel of the house once again (almost as much as the trusses did yesterday). The first photo was taken at the top of the well worn trail up the front dirt pile.

This next photo shows the master bedroom, walk-in closets, and master bath on the West end of the second floor. It is a panoramic photo (using two pictures taken from the same spot) created with the automated photomerge tool in Adobe Photoshop. Even with the panoramic distortions the un-cropped image shows the whole space nicely (I also thought it might be fun to show what an unedited photomerge image looks like).

The last photo is another “long” shot from the street in front of the neighbors house. I think that The “L” Shaped House is going to fit into the neighborhood pretty nicely (especially when it is not bright white!).

Folding Trusses…

In part of the The “L” Shaped House we are using folding trusses. The long legs and high pitch of the bonus room trusses make them too large to ship on a truck in one piece.  In the past, a second piggyback truss would have been needed to top off a smaller 'base truss' to form the entire truss profile.  The MiTek truss hinge hardware allows for less lumber to be used and greater jobsite efficiency.

Yet another example of the “Green Thinking” that is integral part of The “L” Shaped House.

Hinge plate 4

Tuesday, September 15, 2009

Framing…Day 13 (Noon Report)

I think today deserves a noon report (maybe an evening report as well?). The crane has finished hoisting trusses to the roof, packed up and gone home. With almost all the trusses in place the Tappe crew is setting about straightening, bracing, and adding the remaining bits and pieces. With the roof lines better defined we get our first look at The “L” Shaped House in its final form…Exciting!

The following photos show all four sides of The “L” Shaped House…the first from the big dirt pile out front.

Next from the utility pole out back…

Then a “long” shot taken from our neighbor’s front yard.

And finally the view from the tight quarters in the Northeast corner of the back yard showing the bonus room and bedroom dormers. I also included a photo of the bonus room shot from the hallway right outside Sam’s room. As you can see getting an uncluttered easy to understand interior photo has just become much more difficult!

 

Well…no evening report, but I will add a couple photos to the noon report here. The first shows the bonus room after all the trusses are set. This is going to be an interesting space, and probably popular with the kids.

The next photo is a little different perspective of the back side of the “L” Shaped House with the fourth garage stall and music room shed roofs at each end of the “L”. We talked with the roofers today and have decided to install a standing seam metal roof over the front porch and are thinking about the same for the music room. This will no doubt please Mike Kloti who planned for this from the beginning.

Framing…Day 13 (Morning Report)

The roof raising is on!…The Tappe crew starting hoisting and installing roof trusses first thing this morning. The first photo shows the crane lifting the first (high roof) roof truss and placing it on the back end of the garage. The second shows Barry hooking up the next truss for the garage from the stack.

A video of one of the trusses on its way up to the garage roof.

The next photo shows the first of the center trusses that span the garage dormers being lowered into place. These and some others have very interesting shapes.

This photo shows the progress at about 8:00 this morning. The internal shape of the bonus room is becoming apparent and the garage dormers are taking shape.

Monday, September 14, 2009

Framing…Day 12

The first roof trusses are up. The Tappe crew spent the morning assembling sections of the roof, organizing them into groups, and preparing for tomorrow (its another “crane day” tomorrow). They also started work on the shed roof over the last garage stall. The first photo shows the shed roof in place on the garage.

The next photos show another view of the garage shed roof and one of the organized stacks of roof trusses awaiting a lift to the top of The “L” Shaped House. The top truss on the stack is an end section with sheeting, Tyvek, and framing for the eve that projects beyond the end wall.

Saturday, September 12, 2009

The Kitchen Sink…

Deb and I visited Pipeline Supply in Hopkins to go through our selections for plumbing fixtures. We met with Margret and carefully went through the finish schedule prepared by John Austin at JLM…room by room.  Our mission was made easier because Katie Hunsley and Deb selected faucets and most of the fixtures a while back but we still needed to pick sinks and some elements of The “L” Shaped House that are not on the finish schedule (like the the dog wash faucet). It is during these kinds of tasks that I am reminded of how nice it is to have Katie on board helping!

Elkay sink 1

Delta faucet 1

The Excel spreadsheet with the finish schedule. Paul Roos (oops!...I mean) John Austin did a very nice job organizing the spreadsheet and Katie has all of the details well in hand. Nice work folks!

Finish Schedule

Framing Details…2

I feel like I have been going to school watching The “L” Shaped House being built. From the excavating to the footings and foundation to the framing there have been abundant opportunities for learning. The Tappe guys are no exception. Their “build in place” framing technique is fascinatingly simple. Its humbling to realize I’m only learning about it now.

Brody starts the back wall of master bath by laying out the wall section on the floor decking. He then carefully aligns the bottom wall plate to the snapped line and “toe-nails” it on edge to the decking from the outside. He then builds the wall section according to the plan…

Wall framing

He then attaches the wall sheeting (except one section on the end) and house wrap (Tyvek) leaving enough extra folded back to overlap to the adjacent walls…

Wall framing 3

Next he “stands up” the wall, aligns it, and nails it to the adjacent walls. The nails in the bottom plate are automatically pulled out as the wall is tilted into place and simply snipped off with a diagonal cutter…

Wall framing 4

Finally working on the other side the last section of sheeting is installed, the Tyvek unfurled and stapled, and the wall is complete.

Wall framing 5

The finished wall section in place.

  • Almost all the work goes on “inside” on the nice clean, flat, floor (no ladders).
  • There is little (if any) of the “measure here…work over there” business that always seems to get me in trouble.
  • There is no hanging off the edge of a ladder with a unwieldy roll of house wrap on your shoulder.
  • Satisfying an obsessive desire (Barry’s…?) to have all the Tyvek logos aligned…priceless